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Integration Design Engineer

Flambeau Inc.
United States, Wisconsin, Baraboo
Jun 26, 2025

General Summary:

The Integration Design Engineer will support our manufacturing process through equipment integrations, by designing, developing and implementing improvements related to safety/regulatory, automation, through put improvements, and equipment optimization.

Essential Duties:

* Develop and justify automation projects driving safety, efficiencies and cost saving's improvements in all Flambeau operations.

* Create CAD generated detailed layouts, fixtures and end of arm tooling design models as required.

* Create bills of materials, dimensional part drawings and estimates as needed.

* Coordinate with and support Project Engineers, Manufacturing Engineers and Outsourcing as required to develop complete technical specifications.

* Project management - create timelines and flow charts, and coordinate meetings for effective communication throughout the team.

* Research and develop new technology to help improve production.

* Create and generate prototypes as required for feasibility studies.

* Create and or update electrical prints.

* Perform physical installations including wiring, hydraulics, programming, and troubleshooting of upgrades on the production floor.

* Project verification: Run-off and debug.

* Travel to other Flambeau facilities. Vendors or customers as required.

* All other duties assigned by Manager.

Education/Certification Requirements:

* 4 year degree in related field or equivalent combination of education, training and experience.

Skill Requirements:

* Understanding of automation design, fixture design, build and construction.

* Knowledge in the field of robotics and programming

* 2-4 years of experience in plastics processing and manufacturing strongly preferred.

* Willingness to acquire further knowledge and experience through training opportunities.

* Strong verbal and written communication skills with the ability to work effectively as part of a team.

* Strong 3-D CAD/CAM (SDRC) skills.

* PLC Programming skills

* Strong Knowledge of Microsoft Office, Solidworks, and Ladder Logic Programming.

Physical Requirements:

* This is both an office role as well as hands on field integration, requiring use of typical office equipment such as a computer, copy machine, laptop and cell phone. Will be required to lift up to 40 pounds. Some of the work completed in a corporate office / lab environment; however, when design and development is complete, integration and installation will take place on the production floor.

Supervision Over the Following Roles:

Field Integration Technician

Work Schedule/Attendance /Overtime/Travel Requirements:

* Approximately 40 hours a week

* Overtime as needed

* Travel up to 35% per year to other Flambeau Locations

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