Senior Process Engineer - Laser Drilling

Chromalloy is a global engineering & solutions company. We are a leadings provider of aftermarket parts, repairs, and solutions that safely & reliably extend the life of aircraft engines and gas turbines. We develop, manufacture and repair critical turbine components for a range of engine platforms. Our solutions support the engines running the aerospace, energy and defense industries around the world.

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Why work at Chromalloy?

Chromalloy employees are proud, passionate problem-solvers who strive to live our values every day. A career with Chromalloy is an opportunity to learn from top industry experts, work with important technologies, and unlock a passion for innovation. Join our team of experts, innovators and problem-solvers delivering world-class solutions for our customers. As a global company, we are committed to creating an inclusive environment where all employees feel represented, heard, and able to bring their best selves to work every day. Be part of something bigger with Chromalloy!

Our Total Rewards Program is designed to support you today and in the future.

• Comprehensive and flexible benefit options starting on day one, including medical, dental, vision, EAP, wellness incentives, and 401(k) with employer matching.
• Development & progression opportunities for every employee - regular performance conversations, training and development curriculum, and engineering fellowship programs.
• Paid time off, including vacation, sick time, paid holidays, floating holidays, and parental leave-all eligible on your first day of employment!
• Competitive pay, including eligibility for quarterly and annual bonuses, depending on role and site.

We're looking for a Senior Process Engineer to support and improve key manufacturing and repair processes for high-pressure turbine airfoils and duct segments. You'll work with technologies like welding, machining, lasers, automation, and advanced coatings. This role involves keeping production running smoothly, developing and refining processes, sharing project updates, joining customer meetings, and working closely with multiple teams.

Key Responsibilities:

• Develop and standardize processes and parameters in the assigned special process area.
• Ensure that processes meet technical requirements, quality standards and operational objectives.
• Publish technical reports, assist in development of work instructions, operator training material on special process procedures in the assigned technical area.
• Create process documentation including, but not limited to, equipment operation instructions, product work instructions, training programs, calibration instructions, process specification, and quality data records.
• Lead problem solving teams and conduct RCCAs on equipment and process related issues addressing manufacturing challenges.
• Support maintenance in the development and implementation of a robust preventative maintenance program for each piece of process equipment as well as assist in equipment and process troubleshooting.
• Challenge the status quo. Recommend and initiate changes in the present processes and/or equipment to improve safety, quality, productivity.
• Support new program launches and acceptance of new processes.
• Monitor daily quality and productivity results, react to problems as they occur.
• Participate in design reviews with product engineers and repair development engineers.

Education and Experience:

• Degree in, Electrical, Mechanical, Mechatronics or related engineering fields preferred.
• 5 years or more experience in a manufacturing or similar environment
• Experience with robotic programing, PLC, automation, and control systems is desirable.

• Knowledge of electrical control systems (prints, VFDs, motors, drives, servos, sensor, etc.

• Ability to access, read, and follow PLC logic and perform basic troubleshooting efforts is preferred.
• Knowledge of Fanuc and Siemens PLCs and drives.
• Working knowledge of six sigma methodologies is desirable.
• Working knowledge of 3D modeling software, such as Siemens NX.
• CNC Robotic programming experience is preferred.
• Experience in the aviation industry is preferred.

Due to government regulation only US persons (U.S. citizen, U.S. naturalized citizen, U.S. permanent resident, holder of U.S. approved political asylee or refugee status) may be considered for this role.

Chromalloy is an equal opportunity employer - vets/disabled.

Any offer of employment will also be conditioned upon the successful completion of a background investigation and drug screen in accordance with company policy and applicable federal and state regulations.

In the United States, if you need a reasonable accommodation for the online application process due to a disability, please contact: https://www.chromalloy.com/contact-us/

• 300 Blaisdell Rd, Orangeburg, NY 10962, USA